Milling Inserts
A milling insert is a crucial cutting tool component used to cut workpieces during milling operations. It is usually installed on the milling cutter body and achieves material removal by coming into contact with the workpiece through high - speed rotation. It features high efficiency, wear resistance, and high precision, and is widely used in fields such as machinery manufacturing, automotive, aerospace, and mold making.
Application Scenarios
- Machinery Manufacturing: Machining of planes, steps, and grooves of general parts, such as the milling of shaft - type and disc - type parts.
- Automotive Industry: High - efficiency milling of large parts like engine blocks, cylinder heads, and transmission housings, requiring high feed rates and long tool life.
- Aerospace: Milling of structural parts made of difficult - to - machine materials such as titanium alloys and superalloys, relying on high - performance carbide or ceramic inserts.
- Mold Manufacturing: Contour milling and finish milling of mold cavities and cores, which need to ensure high precision and surface quality.
- Rail Transit: Milling of large - scale structural parts of high - speed trains and subways, emphasizing the stability and impact resistance of the tool.
Precautions for Use
- Ensure a tight fit and accurate positioning between the insert and the cutter body during installation to avoid loosening, which may cause vibration and chipping.
- Reasonably select cutting parameters (cutting speed, feed rate, cutting depth) according to the insert material and workpiece material to prevent overloading or overheating and failure of the insert at high speeds.
- Maintain sufficient cooling and lubrication (except for dry - cutting inserts), and discharge chips in a timely manner to prevent chip accumulation from scratching the workpiece or damaging the insert.
- Regularly check the wear of the insert. For indexable inserts, index or replace them in a timely manner to avoid affecting the machining accuracy due to excessive wear or causing damage to the cutter body.
Company Introduction
As a Chinese enterprise that has been deeply engaged in the cutting - tool field for 14 years, Sichuan Hanyu Haoyang Company owns a modern intelligent production factory, equipped with high - precision grinders, edge - rounding machines and many other high - end devices. It has established a full - process automated production line from raw material inspection and grinding to finished product delivery. Each insert is inspected, with a monthly output of up to 200,000 pieces and an annual production capacity of over 2 million inserts. It ensures efficient delivery through large - scale production. With micron - level processing accuracy and strict tolerance control of ±0.001mm, we can meet the processing requirements for complex tooth shapes in high - end fields such as aerospace and automotive manufacturing, ensuring that each insert reaches the international advanced level.
In terms of R & D and innovation, we have obtained more than 20 national patented technologies, and successfully developed several high - precision and high - quality inserts. Their wear resistance and cutting efficiency have increased by more than 30% compared with traditional products, continuously providing customers with more competitive solutions. Choosing Sichuan Hanyu Haoyang means choosing the dual commitment of technical strength and quality assurance!
FAQ
1. Q: Are you the original manufacturer of the inserts.
A: Yes, we are the original factory for both standard and non - standard inserts with a 14 - year entrepreneurial history. We have our own production lines, as well as design and sales teams.
3. Q: How long is your delivery time?
A: It is determined according to the customer's order.You can communicate the details directly with the customer service on our website.
4. Q: What is the best way to contact you?
A: You can contact us by email, telephone, or online chat.
